A plant planning, equipment allocation project
Retop addresses customer needs centered on three core dimensions: Process Adaptability + Safety Compliance + High-Efficiency & Environmental Protection:It not only meets the requirements for a stable temperature/humidity/positive-negative pressure environment needed for the precision production of fiber composite materials, but also addresses safety risks posed by flammable media and grinding dust during production. Additionally, it complies with new environmental regulations to achieve high-standard waste gas treatment, while balancing production efficiency by supporting process parameter traceability and energy-saving adjustments.
Tailored design for the customer’s industry characteristics and specific needs:
- Aligns with the precision production requirements of composite materials: Achieves zoned process environments with constant temperature (±1℃), constant humidity, positive-negative pressure/programmed temperature control (ambient temperature - 150℃) to ensure the stability of production processes;
- Meets the high safety standards of the rail transit sector: Customizes explosion-proof lighting fixtures, flammable gas/dust detectors, and adds explosion relief and fire protection systems in key areas to cover flammable and explosive risk scenarios;
- Complies with new environmental regulations: Equips a two-stage activated carbon waste gas treatment system with an air volume of 40,000 m³/h, paired with an environmental monitoring platform to ensure waste gas emissions meet the National Level 2 Standards;
- Caters to the customer’s efficiency needs: Deploys a PLC + touchscreen intelligent management and control system that supports real-time recording of process parameters and time-phased energy-saving adjustments, balancing production efficiency and cost control.
In terms of functions:The project covers core functional areas including the intermediate warehouse, side-suction grinding room, down-draft grinding room, substrate grinding room, curing room, liquid molding room, felt cutting room, resin mixing room, gel coat spraying room and bonding room. It also provides supporting services such as waste gas treatment units, electrical systems and functional room decoration, fully fulfilling the production support needs of the base.
